Replenishment

Introduction

Replenishment is the process to keep the levels of stock in the pick locations up to date, so that normal day-to-day picking activity can be fulfilled. In StockControl, this is controlled on an article (CU) basis, using the max and min replenish levels.

In normal operation, the cycle is outbound-replenish-inbound.

How it works

In StockControl, there are different types of zones. For replenishment, the zones with type picklarge, picksmall and bulk come into play. By default, StockControl will move stock from bulk to either picklarge or picksmall zones, based on the min and max levels of an article. It does this as follows:

1. Check the total number of CUs in the picklarge zones.

2. If this number is below the “Replenish Min Large” value, it will fill the picklarge zones to the “Replenish Max Large” value.

3. Check the total number of CUs in the picksmall zones.

4. If this number is below the “Replenish Min” value, it will fill the picksmall zones to the “Replenish Max” value.

This process can be triggered using the Client, in the Operation → Replenish module. This module shows a list of articles that needs replenishing. When you press the Replenish… button, it will generate the move orders needed to fulfil the needs. You can then use for example the PocketApp to process these orders.

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