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Consolidation is the process to optimize the usage of the carriers. When there are two carrier with the same article, there is enough space and the weight is acceptable the system try to combine them.

How it works

In StockControl , there is can handle a request for a consolidation in a zone

different types of zones. For replenishment, the zones with type picklarge, picksmall and bulk come into play. By default, StockControl will move stock from bulk to either picklarge or picksmall zones, based on the min and max levels of an article. It does this as follows:

  1. Check the total number of CUs in the picklarge zones.

  2. If this number is below the “Replenish Min Large” value, it will fill the picklarge zones to the “Replenish Max Large” value.

  3. Check the total number of CUs in the picksmall zones.

  4. If this number is below the “Replenish Min” value, it will fill the picksmall zones to the “Replenish Max” value.

This process can be triggered using the Client, in the Operation → Replenish module. This module shows a list of articles that needs replenishing. When you press the Replenish… button, it will generate the move orders needed to fulfil the needs. You can then use for example the PocketApp to process these orders.

Customizations
Status
colourYellow
titleDEVELOPER

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Name

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Value

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Description

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Type

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allow_break_in_replenishment

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yes or no

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Decides if StockControl may open packs to fulfil the move order. Defaults to no.

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wms_setting

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custom_article_allow_replenish(articleid)

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A function that decides if a certain articleid should be replenished at all.

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to create a Consolidation order. This request contains a zone and a carriertype.

The zone is required, if there is no carriertype, stock control falls back to the default “STOCKCARRIER“

As stockcontrol receives a request it tries to find 2 matching carriers as follows:

  1. StockControl searches for a carrier of the defined type in the zone

  2. StockControl searches for an other carrier containing the same article in the same zone

  3. If both carriers contain exactly the same articles, StockControl check that the combine weight and volume don’t exceed the given settings for that carriertype

  4. When all conditions are met, the consolidation order is created